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TCH
Increases Productivity Tenfold
Tedious Job
of "Roughening" Concrete Wharf Gets Easier
From
our April 2003 newsletter
General
Construction Co., Seattle, Washington, found it slow going. The
job called for upgrading the fendering system for the San Diego
Naval Base. One aspect of the project required that the existing
concrete sea wharf be “roughened” to ensure that it
bonds well with newly poured concrete used to extend and stabilize
the structure. This will reinforce the wharf whose timber base has
decayed and weakened over time.
We spoke with John Ruth, Project Manager, who told us that water
blasting or sand blasting were not viable approaches because of
containment issues. Either would have polluted the water with debris.
General Construction chose instead to use a scaler, running it up
and down along a track that had to be nailed to the existing wall,
and moved and renailed as each section was completed.
It was a slow process and Ruth knew that the scaler was far from
ideal. Frustrated with this approach, he looked for other options.
His online research led him to a concrete cutter and a call to his
dealer, Larry Thayer at Hawthorne Rent-It Services in San Diego.
It couldn’t have been timed better. Larry told him that he
happened to have a Tramac TCH80 cutting head in the yard which was
recently returned from a job. Mounted on a Cat 320, it was ready
to go.
The
Kind of Productivity They Were Looking For
Specifications required
that the concrete wharf be distressed to a minimum of 1/4".
A spacer plate was attached to the TCH80 to prevent it from cutting
more than 3/4" to 1". The rotary cutting head proved to
be the solution Ruth was looking for. With productivity of approximately
30 sq. meters per hour, the work progressed ten times faster than
before.
The TCH80 operated while the tide was out. The excavator sat atop
the wharf and worked along the 4500 linear foot wall to a depth
of 8'. Debris from the cutting was collected in a 30'x15' timber
float pushed along by a boat.
Tramac’s TCH is easy to operate and simple to install. It
is powered by the excavator’s hydraulic circuit and is easily
interchangeable with other attachments. The TCH is designed for
minimum noise and vibration and maximum production. It allows accurate
profiling of rock and concrete in trenching, scaling, and tunneling
operations.
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